Shear Connector

ZOC Stud Weld is a leading manufacturer of weld studs, shear studs, and stud welding machines. We provide high-quality stud welding solutions for global industries.

Your Reliable Stud Welding Manufacturer

ZOC Stud Weld is a trusted manufacturer of stud welding products in China since 1993. We specialize in weld studs, shear studs, ceramic ferrules, and stud welding machines—designed for heavy-duty industrial use and OEM customization. Contact us for high-quality supply and competitive factory prices.

Please feel free to contact us at any time for a quotation or further details.

All You Need to Know About Shear Connector

Shear connectors are vital in composite construction, forming a secure bond between steel beams and concrete slabs to transfer shear forces and enhance structural integrity. Commonly used in bridges, high-rise buildings, and precast projects, headed shear studs are the most widely applied type. They are welded directly to the steel surface before concrete is poured. However, many buyers struggle with inconsistent quality, poor weldability, and unreliable delivery. At ZOC Stud Weld, we solve these pain points by offering precision-manufactured shear connectors with strict quality control, fast lead times, and full OEM support—ensuring performance you can rely on in every project.

Advantages of Shear Connector

Strong Bond

Creates a solid connection between steel beams and concrete slabs for lasting structural integrity.

Load Transfer

Effectively transmits shear forces, minimizing slip and enhancing the performance of composite systems.

Easy Welding

Designed for smooth welding with various stud welding machines, saving time and labor on-site.

Cost Saving

Reduces the need for additional reinforcement, lowering construction costs without compromising safety.

High Stability

Increases overall structure stability, making buildings and bridges more durable and reliable.

Wide Application

Suitable for use in bridges, high-rise buildings, and precast concrete construction across industries.

How Do Shear Connectors Work?

Shear connectors play a crucial role in composite structures by creating a secure mechanical bond between steel beams and concrete slabs. When a structure is subjected to load, the concrete tends to slip over the steel surface. Shear connectors, typically in the form of headed shear studs, are welded onto the steel beam to prevent this slippage. They transfer the horizontal shear forces between the two materials, ensuring they act together as a single unit. This not only improves the strength and stiffness of the structure but also reduces material usage and construction costs. Reliable shear connectors are essential for safe, efficient load distribution.

What Are Shear Connectors Used For?

Shear connectors are widely used in composite construction to join steel beams and concrete slabs, allowing them to work as a single structural unit. Their primary purpose is to transfer shear forces and prevent separation between the materials under load. This enhances load-bearing capacity, structural stability, and overall safety. Shear connectors are commonly applied in bridges, high-rise buildings, industrial floors, and prefabricated components. In addition to improving performance, they also help reduce steel consumption and project costs. At ZOC Stud Weld, we supply high-quality shear connectors tailored for demanding construction environments.

#1 Raw Material Selection

Only certified alloy steel is chosen for strength, durability, and weldability.

#2 Cold Forming Process

Steel rods are cold-forged into studs with consistent dimensions and quality.

#3 Head Shaping

The top head is precisely formed to secure bonding with concrete.

#4 Thread Rolling

If required, threads are rolled under pressure without material loss.

#5 Heat Treatment

Studs undergo heat treatment for enhanced toughness and shear resistance.

#6 Surface Cleaning

Debris, oil, and rust are removed to ensure perfect welding performance.

#7 Quality Inspection

Each batch is tested for size, hardness, and mechanical properties.

#8 Packaging & Delivery

Finished studs are packed in cartons, drums, or pallets for global shipment.

How Are Shear Connectors Made

Shear connectors are manufactured through a precise cold forming process, using high-strength low-alloy steel. Each step, from raw material selection to heat treatment, ensures the final product meets strict mechanical and welding standards for structural applications.

Quality Control & Inspection

Every step is tracked and recorded to guarantee reliable and consistent quality for each shipment.

Dimensional Check

Each batch is measured for length, diameter, thread pitch, and tip angle.

Surface Inspection

Studs are checked for defects, burrs, or deformation.

Hardness Testing

Rockwell or Brinell hardness tests ensure strength consistency.

Weldability Test

Weld samples are tested to confirm arc stability and bonding quality.

Tensile Testing

Random samples are pulled to verify tensile strength.

Salt Spray Test

Applied on surface-treated products to evaluate corrosion resistance.

Why choose zocstudweld?

We are committed to customer satisfaction by delivering high-quality stud welding solutions. At ZOC Stud Weld, we ensure every weld stud, ceramic ferrule, and stud welding machine meets your industrial needs with precision and reliability.

We are a trusted manufacturer committed to delivering high-performance stud welding products tailored to your industrial needs.

With over 30 years of manufacturing experience, ZOC Stud Weld understands the requirements of global factories, wholesalers, and OEM clients. Our team ensures reliable supply, stable quality, and professional service in every shipment.

Need assurance?  We welcome all your questions and are ready to support your projects with confidence.

✔ ZOC Stud Weld is ISO-certified, with strict quality control at every stage.
✔ We supply only premium weld studs, ceramic ferrules, and stud welding machines.
✔ Our products are manufactured using fully automated production lines for consistency.
✔ We support OEM & customized packaging based on your brand requirements.
✔ Competitive prices without compromising on quality.
✔ Fast response, on-time delivery, and flexible support for long-term cooperation.

Want to explore how we can work together? Let’s connect today.

How are Our Shear Connectors Shipped?
Fast and Safe!

At ZOC Stud Weld, we understand that timely and secure delivery is critical for your projects. That’s why our shear connectors are carefully packed and shipped using reliable logistics partners. Depending on order volume and destination, we offer flexible packaging options including cartons, steel drums, wooden crates, and export-ready pallets. Each package is clearly labeled and tightly secured to prevent damage during transit. Whether shipping by sea, air, or land, we ensure your products arrive in excellent condition. Our experienced export team handles all documentation and customs processes efficiently—guaranteeing a smooth, fast, and safe delivery worldwide.

Our Standard Packaging Methods:

Carton Box

Lightweight and cost-effective for general packaging.

Pallet Packaging

Ideal for bulk loading and forklift handling.

Iron Drum

Strong and secure for heavy or high-value goods.

Wooden Crate

Durable and protective for long-distance shipping.

Our Standard Shipping Methods:

Sea Freight

Efficient for large cargo at a lower shipping cost.

Air Freight

Fast delivery for urgent and time-sensitive orders.

Rail Freight

Stable delivery across long inland distances.

Road Freight

Flexible for short routes and door-to-door service.

FAQs About Shear Connectors

ZOC Stud Weld has been providing high-quality stud welding solutions for over 10 years. We understand the key concerns buyers face before making a purchase. Here are the most common questions our customers ask before finalizing a deal.

What is a shear connector?

A shear connector is a steel component—usually a headed stud—welded to a steel beam to create a strong mechanical bond with concrete. It transfers shear forces and ensures composite action between materials.

Where are shear connectors used?

Shear connectors are widely used in bridges, multi-story buildings, prefabricated structures, and industrial floors—anywhere composite steel-concrete systems are applied for greater strength and efficiency.

What materials are used to make shear connectors?

Shear connectors are typically made from low-carbon or alloy steel with high tensile and shear strength. Materials are selected to meet international welding and structural standards.

How are shear connectors installed?

They are welded onto steel beams using stud welding machines before the concrete is poured. This ensures a secure connection and allows the concrete to harden around the connector.

Can shear connectors be customized?

Yes. At ZOC Stud Weld, we offer OEM customization for size, shape, packaging, and branding—ensuring the connectors match your exact project requirements.

How do you ensure quality during shipping?

All connectors are packed in durable cartons, drums, or pallets and inspected before shipment. We work with trusted logistics partners to ensure fast, safe global delivery.

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